schuang wrote: ↑Tue Dec 08, 2020 8:04 pm
Sorry to see you keep having troubles
Since the same issue is occurring on two different T91 uppers in the same spot, here's another possibility/variable since I didn't see it mentioned: did you use the same lower each time?
Might be that your lower is out of spec/does not like T91's tolerances, several possibilities:
1. the takedown pin holes are drilled too high causing the gap between the upper and lower to be too great
2. the takedown pin holes are drilled at an angle causing your upper to tilt to the right
3. your takedown pins or holes are too loose and causing the upper to wiggle around too much
4. the holes and cutouts for the magazine claw were drilled and milled slightly too low
5. combination of two or more
An easy way to check the upper-lower fitment without taking measurements with calipers: on a "within spec" upper-lower gap it will be possible to slide a piece of copy paper up to an index card through the gap, but cardstock will not go through.
To check the magazine claw will require measuring however: the distance between the bottom of the claw cutout and the top of the lower should measure 0.9375in or 15/16ths in.
ar15-lower-measurements.jpg
Obviously this will vary to some degree depending on the manufacturer and their QC, but generally it should not measure over 0.95in, and if it's 1.0in or above you're in "woah nelly" territory.
Note: this does not necessarily mean your lower is "deflective"- since M4 ramps have become industry standard, how high the magazine sits in the magwell is now a looser tolerance and manufacturers have taken advantage of this
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